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Hunan Genda Fiber Science Mechanical Manufacturing Co.,Ltd. HOME > PRODUCTS >Corn Grinder for Dry/Wet Milling

High Consistency Refiner

Corn Grinder for Dry/Wet Milling

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Using our 15 years of accumulated high-consistency refiner technology, Genda Fiber Tech has developed a special mill for corn grinding, which aims to destroy the combination between germ and grit particles and fiber and starch, without cutting of Fibers too small, resulting in a sharper separation between fiber and protein/starch/oil. The Genda Mill grinds germ and grit particles to a particle size of approximately 300-800 microns, while most fibers remain in the 500-2000 micron particle size range. A particle size of from about 100 microns to about 800 microns is achieved to no greater than 50 wt % of the total particles. In solid particles larger than 300 microns, the protein is about 29.5%. After grinding, and if washing techniques are utilized, the protein in the fibers can be reduced from about 29.5% to about 21.1%. The oil in the fiber can be reduced from about 9.6% to about 6.4% and the starch in the fiber can be reduced from about 5.5% to about 3%.
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The structure of the mill is a single-disc type high-consistency disc mill, which is equipped with a straight shaft, and the main shaft and the moving plate realize the axial movement of the moving plate under the action of the servo motor drive mechanism. The parallelism of the moving plate and the static plate is high, which can meet the requirements of the dynamic and static grinding discs under working conditions. The main motor transmits the power to the main shaft through the coupling.

The high-consistency refiner is mainly composed of main shaft assembly, grinding chamber assembly, servo drive mechanism, lubrication system and other related accessories. The whole machine has compact structure, good rigidity and flexible and easy operation.

In the grinding chamber assembly, the grinding body and the grinding cover are connected by bolts, and the grinding body cover can be quickly opened when replacing the grinding disc, which saves working time and can achieve fast and correct installation and reset.

The lubrication system supplies oil to the main bearings via a separate oil pump motor. The lubrication system has the functions of alarm and automatic shutdown. When the lubricating oil temperature exceeds the warning value, or the lubricating oil pressure is lower than the warning value, the system will alarm first and then automatically stop.

The mill is driven by a servo motor, the gear set is driven by the reducer, and the thrust is distributed to the lifts on both sides to ensure stable thrust and precise clearance control.

Suitable for Corn wet/dry Milling process Applications. 
Model:LTCSZD920
Disc diameter:920 mm
Motor:450KW,1800rpm
Cooling water pressure:≥0.1Mpa(clear water)
Cooling water temperature:≤30℃
Cooling water flow:≥30L/min(For heat exchange in fuel tank)
Sealed method:sealing by filling
Sealing water pressure:≥0.2Mpa(clear water)
Sealing water temperature:≤28℃
Sealing water flow:≥1~5L/min
Lubricating oil pump motor:3.75kw
Refiner weight:5800Kg
Moment of inertia:55Kg.m2
Dimensions:2500mm×1370mm×1500mm(L*W*H)

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